Sky Fire Laser

SFRW-1220 Series Long-Reach & High-Payload Laser Welding Robot

Name: SFRW-1220 Series Long-Reach & High-Payload Laser Welding Robot
Brand: Sky Fire Laser
Price: 12910.95 EUR
Availability: InStock

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€12.910,95

Package SFRW-1220-Solo SFRW-1220-1500(Include Laser & Chiller & Welding Head) SFRW-1220-2000(Include Laser & Chiller & Welding Head) SFRW-1220-3000(Include Laser & Chiller & Welding Head)

Optional No Option SFRW-Feed Control Kit SFRW-Ext Axis Motor Kit SFRW-Seam Tracking System

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Package Core Configuration

Package	Laser System (Laser + Chiller + Integrated Cabinet)	Welding Head	Notes
SFRW-1220-Solo	None	None	Standard Laser Welding Process Package and Process Control Module
SFRW-1220-1500	Laser 1500W	2000W Dual Swing Head	Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head
SFRW-1220-2000	Laser 2000W	2000W Dual Swing Head	Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head
SFRW-1220-3000	Laser 3000W	3000W Dual Swing Head	Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head

Special Note: The chiller and laser models shown in the product images are for reference only. If you need to purchase two or three optional products or require other information, please feel free to contact us.

If you are still unsure which robot kit and model to choose after reviewing the product descriptions, or if you require customization, please provide the following information, and we will recommend or customize based on your information:

What are the post-weld inspection requirements?
What are the cycle time requirements?
Are there any previous robot welding cases? What brand?
Could you send some photos of the product before and after welding for reference?
What brand of welding machine was used previously?
What arc method was used?
What welding wire grade?
What type and proportion of gas was used?
How is the consistency of the incoming materials? What is the maximum deviation in mm?
What is the maximum assembly gap in mm?
Are there any welding videos?

Features

Customer Demand	Features
Improve Welding Quality	High rigidity body design, to meet the stability of the whole arm span space
	Repeatable positioning precision, high precision and high quality production
	Excellent track accuracy, 30% higher than the previous generation of products, focusing on optimizing the accuracy of welding operation speed interval, suitable for cutting and laser welding applications
	The TCP winding precision is improved by 20%, and the jitter suppression algorithm is used to improve welding quality
Reduce Equipment Maintenance	Optimization design: large hollow and high precision gearbox design, 57mm large hollow, reduce the working space restriction caused by cable interference, reduce line breaking, simplify teaching
	Functional guarantee: Anti-collision and impact technology to ensure zero point, accuracy and quick recovery after full speed position space collision
	Easy maintenance: Provide quick correction tools, monitor tool deviation to ensure welding quality, correct zero point, and quickly resume operation
	Industry certification: Mean time between failure (MTBF)>30000 hours, all systems pass EMC test
Improve Equipment Standardization and Integration Ability	Large hollow design, five-axis offset 75mm, can also be applied to various integrated cables, improve the integration ability	Single arm large hollow, applicable to a wide range, to solve wrist interference and cable interference
	The control cabinet is 75% smaller than the previous generation, and the protection level is up to IP54. Enrich the device environment	The new control cabinet design of the incoming line solves the problem of increasing the cost of space and pipelines
	High joint speed index, time optimization algorithm, more beat lifting space	High joint speed index to meet customer demand for production beats
	The wrist is loaded with a maximum of 12kg, which is suitable for multi-sensor combination applications such as lasers, cutting, and 3D cameras	High load to meet customers’ different process scenarios

Technical Parameters

Model		SFRW-1220-Solo
Controlling Axis		6 Aixs
Working Load on the Wrist		12kg
Repeated Positioning Accuracy		±0.03kg
Robot Weight		185kg
Maximum Reach		2025mm
Body Protection Class		IP67(wrist)/IP54(other)
Protection Level of Electric Cabinet		IP54(standard arrangement)/IP20(matching)
Driving Mode		AC servo motor is used for electrical servo drive
Installation Mode		Ground installment, top hanging installment, wall installation
Installation Condition	Ambient Temperature	0-45°C
	Ambient Humidity	Usually below 80%(40°C)(no condensation phenomenon)
	Vibration AccelerationJ4	4.9m/s^2(Less than 0.5G)
The Wrist Allows Load Torque	J5	22N·m
	J6	22N·m
	J4	9.8N·m
The Allowable Load Moment of Inertia of the Wrist	J5	0.65kg·m²
	J6	0.65kg·m²
	J1	0.17kg·m²
Maximum uniaxial velocity	J2	220°/s
	J3	180°/s
	J4	210°/s
	J5	420°/s
	J6	420°/s
	J1	700°/s
Range of Motion of Each Axis	J2	±170°
	J3	-160°/+77°
	J4	-85°/+175°
	J5	±190°
	J6	±140°

Platform Type Control Cabinet and Additional Cabinet

Miniaturized cabinet: Control cabinet compact size, lighter weight, flexible installation; High internal integration and improved reliability.
Low cost of ownership: The whole machine has low energy consumption, high energy efficiency and low daily operation cost; Single-phase 220V and additional cabinet three-phase 380V power supply into the line, no need to buy another transformer, cost saving; Improved reliability, lasting operation, and low maintenance cost.
High protection level: IP54 high protection grade, ensure the product in the harsh environment stable operation, improve work efficiency.
Standardized design: Robot control cabinet and additional cabinet unified standard, the same size, high protection, can be easily integrated in a variety of harsh working environment.

Robot EC2-S Type Control Cabinet and Additional Cabinet Specifications
Project	Control cabinet specification	Additional cabinet specification
Structure	Dustproof construction IP54
Number of Aixs	6 Aixs	1-4 Aixs
Overall Dimension	605x440x210mn
Approximate Mass	20KG	20KG or less
Cooling Mode	Indirect cooling
Ambient Temperature	Running:0 °C- 45 °C Storage:-40 °C - +55 °C
Relative Humidity	Running: 80%RH, no condensation(40°C ) Storage: 93%RH, no condensation(40°C )
Power Supply Specification	Single-phase 220V ±10%,50/60Hz Three-phase 220V ±10%,50/60Hz(optional)	Three-phase 380V ±10%,50/60Hz(optional)
Input-output Signal	Universal 16-channel PNP digital quantity output(optional NPN type) Universal 16-channel PNP digital quantity input(optional NPN type)	/
Storage Capacity	1GB(USERS CAN MORE THAN 512MB)
Network Interface	EtherCAT interface × 1 WAN interface × 1 LAN interface × 1 Profibus port × 1(Hardware required with )	EtherCAT interface × 1
Serial port I/F	RS232	/
Bus Communication	TCP/IP, Modbus-TCP, EtherCAT, EtherNet/IP, Profibus DP, CCLINK, Profinet(Optional hardware with)	EtherCAT
Secure External interface	Input emergency stop, safety grating, emergency stop output interface	/
Other Interface	Lock release unit interface(for use with Efort lock release box)	/

Wire Feeder Technical Parameters

Wire Diameters	0.8mm to 1.6mm
Wire Feed Speed Adjustment Range	0.5 m/min to 10 m/min
Wire Feed Repeatability Accuracy	±0.3mm
Manual Wire Feed/Retraction Speed Range	0.03 m/min to 5 m/min
End Retraction Speed Range	0.5 m/min to 5 m/min
Retraction and Re-feed Speed Range	0.5 m/min to 5 m/min
Retraction Length/Re-feed Length Range	0.1mm to 50mm
Positioning Retraction Length Range	0.1mm to 99.9mm
Number of JOB Groups	64 groups
Delayed Wire Feed Time	0 to 9.99s
Robot Analog Voltage Input Range	0 to 10V
RS485 Communication Control, Baud Rate	115200

Seam Tracking System

Composition Principle: It adopts intelligent real-time weld seam tracking technology and non-contact tracking method. The sensor measures the weld seam offset and guides and controls the welding torch to weld accurately.

Weld Type: It supports slab welds, lap welds, edge welds, inner corner welds, V-grooves, rounded flat plates, single-sided bevels, and rounded corners.

Supported Welding Process: MIG, MAG, TIG, submerged arc welding, laser welding, flame cutting.

Welding Seam Tracking Case: Pressure vessel industry, automotive industry, construction machinery industry, steel structure industry, transformer tank welding, spiral pipe industry, gas cylinder industry, automated cutting.

No Programming Required: Steel grating (edging/twisted steel), fan blades, air raid shelter door plugs, steel mesh, screens, transformer oil tanks.

Robot Welding Seam Tracking System

Product Features

Digitalization and Integration: Highly integrated with the production system, enabling data sharing and automated control.
Compensation for Various Tolerances: Real-time adjustment of welding parameters ensures stable precision during the welding process, improves welding quality, and reduces welding errors.
Real-time System Communication: Real-time exchange of data and instructions ensures information synchronization during the welding process.
Consistent and Reproducible Results: Precise control of welding parameters ensures consistency throughout the welding process.
Simplified Programming: Automatic path planning and parameter setting improve efficiency and reduce manual intervention.

Product Function

Hand-eye Calibration: Transforms the sensor coordinate system to the robot's spatial coordinate system to control the robot to reach the designated position.
Real-time Tracking: Pre-detects and stores the weld position in real time, and corrects deviations in real time.
Single-point Positioning: Finds the absolute position of a single point.
Two-point Positioning: Finds two points to determine a straight line.
Coordinate System Positioning: Calculates the workpiece coordinate system using three or four points.
Adaptive Welding: Real-time detection of weld width adjusts the swing amplitude, current, voltage, and welding speed.
Multi-layer, Multi-pass Tracking Welding: Tracks and saves the trajectory for playback, implementing multi-layer, multi-pass welding.

Supported Robot Brands

It supports protocols for nearly 40 mainstream robots, including ABB, Borunte, Canopy, Yaskawa, Estun, Eft, FANUC, GCU, Kawasaki, KUKA, OTC, Panasonic Qianjiang, Erbid, Siasun, and others

Solution

It is compatible with six-axis industrial robot automatic welding systems and can directly connect and communicate with the robot control cabinet without the need for an industrial control computer. It can realize functions such as real-time tracking and positioning welding, and starting point detection, and solve problems such as workpiece assembly deviation, material cutting deviation, and thermal deformation.

Positioning: Suitable for short welds, medium-thick plate welds, and welds with good consistency, ensuring welding continuity.
Real-time Tracking: Suitable for long welds, mostly thin plates, solving workpiece deviation and thermal deformation problems.
Scanning Playback: Generates corresponding trajectory coordinates through pre-scanning and processing by sensors to solve welding problems of complex workpieces (e.g., corrugated plates, fan blades, steel gratings, etc.).

PLC Machine Welding Seam Tracking System

Product Features

Real-time Tracking, No Pre-scan Required: Direct monitoring and data updates ensure timely and accurate information.
Horizontal and Vertical Bidirectional Tracking: Simultaneous monitoring in two directions improves positioning accuracy and response speed.
Supports Anti-arc Light and Anti-spot Welding Functions: Effectively reduces interference and ensures stable and precise operation.
Tracking Accuracy Up to 0.1mm: Ensures high-precision positioning and operation, improving work efficiency.
Supports Trajectory Playback Function: Records and reproduces the operation path for easy analysis and review.

Solve the Problem

Intelligent Multi-machine Synchronous Management: A single operator can manage multiple machines synchronously through an intelligent control system, significantly improving production efficiency and reducing manual intervention and operation time.
Smooth Weld Bead and Precise Alignment: Continuous weld bead appearance without sharp turns, high alignment of internal and external welds, avoiding weld misalignment and saving on repair welding costs.
Automatic Detection and Precise Adjustment: Automatic weld alignment and real-time adjustment of the welding torch position free up workers and reduce labor costs.

Al Visual Inspection Control Box

Product Advantages

Versatility: The product has a wide range of applications; it is not only suitable for the welding industry but also applicable to other industrial fields.
Efficiency and Precision: Utilizing advanced technology and algorithms, it provides high-precision detection and analysis, ensuring the highest standards of product quality.
Real-time Monitoring and Feedback: The product features real-time monitoring capabilities, supports external displays for visualization, and can promptly identify issues during production and provide feedback.
Intelligence and Automation: By integrating intelligent algorithms and automated controls, it autonomously analyzes data and makes decisions without requiring manual intervention.
Stability and Reliability: With a size twice as small as conventional industrial computers and built on a stable and reliable hardware and software architecture, it ensures stable operation in various working environments.

Product Features

Multi-scenario Application: Integrates multiple intelligent algorithms, supporting various application scenarios.
Rich Interfaces and Extensibility: Possesses multiple interfaces, supports flexible expansion, and is compatible with various devices and systems.
Visual Interface: Equipped with a visual interface for convenient real-time monitoring and management.
Open Software Platform: Supports customized development, flexibly adapting to various application needs.

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