SFRW-2518 High-Payload Laser Welding Robot Designed for High-Power Laser Welding Heads
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Package Core Configuration
| Model |
Laser System (Laser + Chiller + Integrated Cabinet) |
Welding Head |
Notes |
|
SFRW-2518-Solo |
/ |
/ |
Standard Laser Welding Process Package and Process Control Module |
|
SFRW-2518-1500 |
Laser 1500W |
2000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
|
SFRW-2518-2000 |
Laser 2000W |
2000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
|
SFRW-2518-3000 |
Laser 3000W |
3000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
|
SFRW-2518-6000 |
Laser 6000W |
6000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
Special Note:The chiller and laser models shown in the product images are for reference only. If you need to purchase two or three optional products or require other information, please feel free to contact us.
If you are still unsure which robot kit and model to choose after reviewing the product descriptions, or if you require customization, please provide the following information, and we will recommend or customize based on your information:
- What are the post-weld inspection requirements?
- What are the cycle time requirements?
- Are there any previous robot welding cases? What brand?
- Could you send some photos of the product before and after welding for reference?
- What brand of welding machine was used previously?
- What arc method was used?
- What welding wire grade?
- What type and proportion of gas was used?
- How is the consistency of the incoming materials? What is the maximum deviation in mm?
- What is the maximum assembly gap in mm?
- Are there any welding videos?
Technical Parameters
|
Model |
SFRW-2518-Solo |
|
|
Controlling Axis |
6 Aixs |
|
|
Working Load on the Wrist |
25kg | |
|
Repeated Positioning Accuracy |
±0.05mm | |
|
Robot Weight |
175 kg |
|
|
Maximum Reach |
1850 mm |
|
|
Body Protection Class |
IP67(wrist)/IP54(other) |
|
|
Protection Level of Electric Cabinet |
IP20 / IP54(optional) |
|
|
Driving Mode |
AC servo motor is used for electrical servo drive |
|
|
Installation Mode |
Ground installment, top hanging installment, wall installation |
|
|
Installation Condition |
Ambient Temperature |
0-45°C |
|
Ambient Humidity |
Usually below 80%(40°C)(no condensation phenomenon) |
|
|
Vibration AccelerationJ4 |
4.9m/s^2(Less than 0.5G) |
|
|
Maximum Motion Speed |
J1 |
220°/sec |
|
J2 |
180°/sec |
|
|
J3 |
200°/sec |
|
|
J4 |
360°/sec |
|
|
J5 |
360°/sec |
|
|
J6 |
410°/sec |
|
|
Maximum Motion Range |
J1 |
±170° |
|
J2 |
-160° - +77° | |
|
J3 |
-85° - +165° | |
|
J4 |
±190° | |
|
J5 |
±130° | |
|
J6 |
±360° | |
| Allowable Load Torque Value | J4 shaft torque | 50N·m |
|
J5 shaft torque |
50N·m |
|
|
J6 shaft torque |
30N·m |
|
|
Allowable Load Moment of Inertia |
J4 shaft moment of inertia |
2.2kg·m2 |
|
J5 shaft moment of inertia |
2.2kg·m2 |
|
|
J6 shaft moment of inertia |
1.5kg·m2 |
|
Notes: The above repeatability accuracy test was conducted at room temperature with the robot in a warm-up state, under maximum load, maximum offset, and a speed of 1.6 m/s on an inclined ISO test surface, with all 6 axes in motion.
Wire Feeder Technical Parameters
|
Wire Diameters |
0.8mm to 1.6mm |
|
Wire Feed Speed Adjustment Range |
0.5 m/min to 10 m/min |
|
Wire Feed Repeatability Accuracy |
±0.3mm |
|
Manual Wire Feed/Retraction Speed Range |
0.03 m/min to 5 m/min |
|
End Retraction Speed Range |
0.5 m/min to 5 m/min |
|
Retraction and Re-feed Speed Range |
0.5 m/min to 5 m/min |
|
Retraction Length/Re-feed Length Range |
0.1mm to 50mm |
|
Positioning Retraction Length Range |
0.1mm to 99.9mm |
|
Number of JOB Groups |
64 groups |
|
Delayed Wire Feed Time |
0 to 9.99s |
|
Robot Analog Voltage Input Range |
0 to 10V |
|
RS485 Communication Control, Baud Rate |
115200 |
Welding Seam Tracking System
Composition Principle: It adopts intelligent real-time weld seam tracking technology and non-contact tracking method. The sensor measures the weld seam offset and guides and controls the welding torch to weld accurately.
Weld Type: It supports slab welds, lap welds, edge welds, inner corner welds, V-grooves, rounded flat plates, single-sided bevels, and rounded corners.
Supported Welding Process: MIG, MAG, TIG, submerged arc welding, laser welding, flame cutting.
Welding Seam Tracking Case: Pressure vessel industry, automotive industry, construction machinery industry, steel structure industry, transformer tank welding, spiral pipe industry, gas cylinder industry, automated cutting.
No Programming Required: Steel grating (edging/twisted steel), fan blades, air raid shelter door plugs, steel mesh, screens, transformer oil tanks.
Robot Welding Seam Tracking System
Product Features
- Digitalization and Integration: Highly integrated with the production system, enabling data sharing and automated control.
- Compensation for Various Tolerances: Real-time adjustment of welding parameters ensures stable precision during the welding process, improves welding quality, and reduces welding errors.
- Real-time System Communication: Real-time exchange of data and instructions ensures information synchronization during the welding process.
- Consistent and Reproducible Results: Precise control of welding parameters ensures consistency throughout the welding process.
- Simplified Programming: Automatic path planning and parameter setting improve efficiency and reduce manual intervention.
Product Function
- Hand-eye Calibration: Transforms the sensor coordinate system to the robot's spatial coordinate system to control the robot to reach the designated position.
- Real-time Tracking: Pre-detects and stores the weld position in real time, and corrects deviations in real time.
- Single-point Positioning: Finds the absolute position of a single point.
- Two-point Positioning: Finds two points to determine a straight line.
- Coordinate System Positioning: Calculates the workpiece coordinate system using three or four points.
- Adaptive Welding: Real-time detection of weld width adjusts the swing amplitude, current, voltage, and welding speed.
- Multi-layer, Multi-pass Tracking Welding: Tracks and saves the trajectory for playback, implementing multi-layer, multi-pass welding.
Supported Robot Brands
It supports protocols for nearly 40 mainstream robots, including ABB, Borunte, Canopy, Yaskawa, Estun, Eft, FANUC, GCU, Kawasaki, KUKA, OTC, Panasonic Qianjiang, Erbid, Siasun, and others
Solution
It is compatible with six-axis industrial robot automatic welding systems and can directly connect and communicate with the robot control cabinet without the need for an industrial control computer. It can realize functions such as real-time tracking and positioning welding, and starting point detection, and solve problems such as workpiece assembly deviation, material cutting deviation, and thermal deformation.
- Positioning: Suitable for short welds, medium-thick plate welds, and welds with good consistency, ensuring welding continuity.
- Real-time Tracking: Suitable for long welds, mostly thin plates, solving workpiece deviation and thermal deformation problems.
- Scanning Playback: Generates corresponding trajectory coordinates through pre-scanning and processing by sensors to solve welding problems of complex workpieces (e.g., corrugated plates, fan blades, steel gratings, etc.).
PLC Machine Welding Seam Tracking System
Product Features
- Real-time Tracking, No Pre-scan Required: Direct monitoring and data updates ensure timely and accurate information.
- Horizontal and Vertical Bidirectional Tracking: Simultaneous monitoring in two directions improves positioning accuracy and response speed.
- Supports Anti-arc Light and Anti-spot Welding Functions: Effectively reduces interference and ensures stable and precise operation.
- Tracking Accuracy Up to 0.1mm: Ensures high-precision positioning and operation, improving work efficiency.
- Supports Trajectory Playback Function: Records and reproduces the operation path for easy analysis and review.
Solve the Problem
- Intelligent Multi-machine Synchronous Management: A single operator can manage multiple machines synchronously through an intelligent control system, significantly improving production efficiency and reducing manual intervention and operation time.
- Smooth Weld Bead and Precise Alignment: Continuous weld bead appearance without sharp turns, high alignment of internal and external welds, avoiding weld misalignment and saving on repair welding costs.
- Automatic Detection and Precise Adjustment: Automatic weld alignment and real-time adjustment of the welding torch position free up workers and reduce labor costs.
Al Visual Inspection Control Box
Product Advantages
- Versatility: The product has a wide range of applications; it is not only suitable for the welding industry but also applicable to other industrial fields.
- Efficiency and Precision: Utilizing advanced technology and algorithms, it provides high-precision detection and analysis, ensuring the highest standards of product quality.
- Real-time Monitoring and Feedback: The product features real-time monitoring capabilities, supports external displays for visualization, and can promptly identify issues during production and provide feedback.
- Intelligence and Automation: By integrating intelligent algorithms and automated controls, it autonomously analyzes data and makes decisions without requiring manual intervention.
- Stability and Reliability: With a size twice as small as conventional industrial computers and built on a stable and reliable hardware and software architecture, it ensures stable operation in various working environments.
Product Features
- Multi-scenario Application: Integrates multiple intelligent algorithms, supporting various application scenarios.
- Rich Interfaces and Extensibility: Possesses multiple interfaces, supports flexible expansion, and is compatible with various devices and systems.
- Visual Interface: Equipped with a visual interface for convenient real-time monitoring and management.
- Open Software Platform: Supports customized development, flexibly adapting to various application needs.
出荷情報
配送時間と送料
- 納期: 5 ～ 10 営業日。
- マシン: 料金はチェックアウト時または電子メール (info@sflaser.net) で計算されます。
- アクセサリ: 料金はチェックアウト時または電子メールで計算されます。
- 消耗品: 無料で発送されます。
重要なお知らせ: 送料無料はレーザー消耗品に限ります。チェックアウト時の差異については、実際の送料についてお問い合わせください。
関税政策
- オフライン支払い: 貿易条件に基づく関税。輸出関税は FOB、CFR、または CIF 条件に基づいて当社が負担します。輸入関税はお客様のご負担となります。 DDP の場合、すべての業務は当社が負担します。
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注文追跡
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重要な注意事項
配送先住所
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ご質問がある場合は、メールでお問い合わせください info@sflaser.net.
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If you choose DDP shipping, we can help handle customs clearance for you.
Please contact us by email for further details.
Most of our packages are currently shipped from Wuhan, China.
For customers in the United States, certain products such as laser welding machines will be shipped directly from our U.S. warehouse. More products will be gradually added to the U.S. warehouse inventory.
The standard shipping cycle is normally 3–7 business days for order processing and dispatch when purchasing a single unit.
For bulk orders involving a larger quantity of items, the processing time may be extended accordingly. We will inform you of the estimated dispatch schedule once the order details are confirmed.
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