Laser Retrofitting for Edge Banding Machines: Upgrade Your HOMAG Edge Bander

Background of the Solution

Laser edge banding offers a groundbreaking edge-banding solution that outshines traditional hot-melt adhesive methods used in popular machines like the HOMAG edge banding machine. This advancement addresses common challenges faced by furniture and decoration manufacturers.

Why Choose Laser Edge Banding over Traditional Edge Bander Techniques?

• Appearance: Achieve a seamless design void of any visible adhesive lines.
• Product Quality: Assured consistent, top-notch quality.
• Operational Process: User-friendly interface allowing pre-set process parameters.
• Performance: Improved resistance to environmental factors prolonging lifespan.
• Durability: With only one bonding surface, laser edge banding enhances durability, waterproofing, and resistance to common household issues like mold.
• Comparative Advantage: Laser edge banding outperforms the traditional edge bander methods, eliminating common problems like detachment and discoloration.

Introduction of Laser Edge Banding

By utilizing a high-energy laser beam that is reflected onto a special polymer coating on laser-specific edge banding, the ultra-thin functional layer on the edge strip quickly melts. It is then pressed onto the board through a roller mechanism. Laser edge banding can be understood as having only one bonding surface, eliminating the need for adhesive application. This achieves a seamless, gap-free result and enhances the bonding peel strength.

Laser Edge Banding - Materials

• Laser Edge Banding Coating: The edge banding tape used for laser edge banding is coated with a special polymer layer, which serves as a replacement for hot melt adhesive. This polymer melts when exposed to laser irradiation, and in its molten state, exhibits excellent bonding properties.
• Laser Edge Banding Tape: The material of the laser edge banding tape is the same as the material of traditional edge banding tapes, including acrylonitrile-butadiene-styrene copolymer (ABS), polypropylene (PP), polyvinyl chloride (PVC), and polymethyl methacrylate (PMMA). Laser edge banding tape replaces the traditional hot melt adhesive with a special polymer functional layer, integrating the base material of the edge banding tape and the functional layer. Simi Kitchen Cabinet Co., Ltd. uses the laser edge banding tape from the German REHAU company, with the base material made of ABS and the functional layer made of PP, which has a higher environmental performance than traditional PVC edge banding tapes.

Laser Edge Banding Integrated System

Major Modifications After Retrofitting a HOMAG Edge Banding Machine

Process Flow

The entire process of laser edge banding adopts digitalized production, unaffected by natural factors such as temperature and weather. As a result, furniture produced using the laser edge banding technique boasts consistent quality and appearance. The laser edge banding process eliminates the need for adhesive application, anti-adhesive spraying, adhesive pot heating, glue spreading, and glue scraping units. The pressure rollers and trimming knives no longer encounter adhesive residue, reducing operational and labor costs. Furthermore, it's energy-efficient and eco-friendly: there's no evaporation pollution from glue, no need for cleaning, and energy consumption is minimal when the machine idles. Laser edge banding processing requires no waiting for heating, and intermittent operation conserves energy.

Process Flow of Edge Banding Machine Retrofit

Core Components

Laser Edge Banding Head - Galvanometer Scanning Series

Laser Edge Banding Head With Focusing

• Applicable Laser: Fiber
• Laser Power Tolerance: ≤3kw
• Interface: QBH
• Focal Length: 300mm, 400mm (Customizable)
• Light Aperture: 20mm
• Weight: ≤3kg
• Oscillation Frequency: 0-450Hz
• Oscillation Amplitude: 0-50mm (Customizable)
• Features: Large range of adjustable oscillation amplitude, high cost-performance ratio, high stability with integrated drive control, suitable for edge banding heads with varying board thicknesses using single galvanometer scanning.

Laser Edge Banding Head Without Focusing

• Applicable Laser: Fiber
• Laser Power Tolerance: ≤3kw
• Interface: QBH
• Focal Length: N/A
• Light Aperture: 20mm
• Weight: ≤3kg
• Oscillation Frequency: 0-450Hz
• Oscillation Amplitude: 0-60mm continuously adjustable
• Laser Compatibility: ≤2000W (Covers speeds up to 30M/min)
• Features: Large range of adjustable oscillation amplitude, high cost-performance ratio, high stability with integrated drive motor, flexible installation position, suitable for edge banding heads with varying board thicknesses using single galvanometer scanning, easy to adjust and maintain.

Control System

• Up to 48 sets of process parameters can be pre-stored, allowing for manual selection of the process or retrieval through the edge banding machine's output IO signal;
• Different process parameters can be switched based on the edge banding machine's low, medium, and high speeds;
• Features multi-layer foolproof designs, capable of receiving abnormal alerts from the edge banding machine and disconnecting the laser enable signal;
• The oscillation mode can be chosen to start from the bottom end, eliminating the need to reposition or adjust the height axis when changing to different width edge bands.

Edge Banding Control Software Interface

Working Principle

HOMAG Edge Banding Machine Horizontal Feeding System

Laser Edge Banding Machine Vertical Feeding System

The feeding tray has been changed from a horizontal position to a vertical one.

Original Control Interface of Edge Banding Machine

Modified Control Interface of Edge Banding Machine

A laser processing operating system has been integrated into the existing HOMAG edge banding system.

Traditional Extract Device of Edge Banding Machine

Control Cabinet of Laser Edge Banding Machine

The modified control cabinet includes a laser, water cooler, dust collection equipment, and circuitry.

Traditional Edge Banding Process Without Laser Banding Edge

Laser Edge Banding Head

Compared to the traditional edge banding process, after modification, the laser edge banding head is used for edge banding.

Banding Sample Show

Laser Edge Banding Tensile Test

Medium Density Fiberboard (MDF) Tensile Test

• Maximum tensile strength
• Edge banding effect

Medium Density Fiberboard (MDF) Tensile Test

• Maximum tensile strength: 184N
• Edge banding effect

Shipping Information

Shipping Time and Costs

• Delivery Timeframe: 5-10 business days.
• Machines: Fees calculated at checkout or via email at info@sflaser.net.
• Accessories: Fees calculated at checkout or via email.
• Consumables: Shipped free of charge.

IMPORTANT NOTICE: Free shipping is exclusive to laser consumables. For discrepancies at checkout, contact us for actual shipping costs.

Tariff Policy

• Offline Payments: Tariffs based on trade terms. Export duties are covered by us under FOB, CFR, or CIF terms; import duties by the customer. For DDP, all duties are covered by us.
• Online Payments: Export duties are covered by us; import duties by the customer. Check "Tariff Rate" on our website for specifics.

Order Tracking

• Confirmation: Receive an email upon successful order placement.
• Shipping Notification: Includes order number, courier, and tracking number. Track your order via email for updates, modifications, and shipping details.

Important Notes

Delivery Address

• Confirm your address before finalizing your order. To change it, email info@sflaser.net within 48 hours of purchase.

Damage and Returns

• For transit damage due to force majeure, contact support@sflaser.net immediately upon receipt.
• To cancel an order, contact us rather than refusing the package to avoid risks of loss or damage.

Non-receipt and Package Damage

• If not received within 7 days past the delivery date, email support@sflaser.net. We are not liable for delays not reported within this timeframe.
• Report any package or product damage on the day of receipt with photos/videos to support@sflaser.net for assistance.

Technical Support After Purchase

• For technical support, take detailed inventory and photos of unpacked items and contact support@sflaser.net promptly. We provide support via email or online contact.

1. Overview

We strive for your satisfaction with every order. Understanding that returns may sometimes be necessary, we offer a refund in USD, provided the goods meet our policy requirements.

2. How to Return

Before Delivery

• Email: Send a request to info@sflaser.net to cancel and refund your order.
• Note: Avoid initiating a bank refund to prevent fees and delays. Any bank fees incurred will be deducted from your refund.

After Delivery

• Email: Contact info@sflaser.net for return assistance.
• Conditions: Adhere to our return conditions. Be prepared for a service fee and transportation costs.

3. Return/Refund Conditions

Returns within 15 days of delivery are accepted under the following conditions, along with the original receipt and a refund service fee:

• Not Packed, Not Shipped: 4.4% service fee for machines, accessories, and consumables.
• Packaged, Not Shipped: 10% for machines; 20% for accessories and consumables.
• Shipped, Unopened: 20% for machines; 25% for accessories and consumables.
• Opened, Unused: 30% for machines; 50% for accessories and consumables.
• Opened, Used: 50% for machines; 80% for accessories and consumables.

Important: Service fees apply due to instant fund deductions by payment platforms. Bank charges, taxes, and shipping expenses are deducted from refunds. No exchanges. Items must return in pristine condition, with machinery/components having no more than 3 uses. Stand-alone consumables are non-returnable.

4. Refund Processing Time

• Packing Details: Include a packing list, order number, and customer name in your return package.
• Tracking: If returning the order yourself, email the tracking number to support@sflaser.net.
• Timeline: Refunds typically processed in 10-15 business days post-return inspection. Confirmation emails will be sent, followed by bank processing.

5. Disclaimer

• Approval: Only approved returns are accepted.
• Rights: Sky Fire Laser reserves the right to refuse returns not meeting policy requirements.
• Shipping: Returns must be sent to the address provided in your return confirmation. No on-site returns.

6. Questions?

For any inquiries, email us at info@sflaser.net.

1. International Shipping: Please be aware that for orders shipped internationally, any customs fees incurred will be the responsibility of the customer. These fees are not covered by our shipping charges.
2. Refund Processing Fee: For orders that have not been packed or shipped, a refund processing fee will apply. This fee is due to the immediate deduction of funds by payment platforms such as PayPal, Visa, etc., and will be calculated as a percentage of the total order cost.