DIY Fiber Laser Metal Sheet & Tube Cutting Machine

This document introduces the Laser Kits configuration plan for the DIY Fiber Laser Metal Sheet & Tube Integrated Cutting Machine, including four major components (laser source, cutting head, cutting system, and water chiller), chuck, transmission system, gas control system, electrical components, and auxiliary equipment.

1. Four Major Components of DIY Fiber Laser Metal Sheet & Tube Cutting Machine 

• Laser Source (Raycus, Max, etc.)

• Laser Cutting Head (BOCI BLT Series, Raytools BM Series, or BS03K)

• Laser Cutting System (Fscut3000DE-M, AX3000T

• Laser Water Chiller (S&A)

2. Recommended Chucks

Dual Pneumatic Chuck Configuration(Diameter: 6-370mm)

• High Configuration: BLT3/BLT4 series cutting head (supports 3kW-6kW), FSCUT3000DE-M control software
• Cost-effective Configuration: BM110/BM111/BS-03K cutting head, AX3000T control software

Single Pneumatic Chuck Configuration(Diameter: 6-90mm)

• High Configuration: BLT3/BLT4 series cutting head, FSCUT3000DE-M control software
• Cost-effective Configuration: BM110/BM111/BS-03K cutting head, AX3000T control software

Front Manual Chuck + Rear Pneumatic Chuck Configuration(Diameter: 10-130mm)

• High Configuration: BLT3/BLT4 series cutting head, FSCUT3000DE-M control software

• Cost-effective Configuration: BM110/BM111/BS-03K cutting head, AX3000T control software

Front and Rear Manual Dual Chuck Configuration–Garage DIY Project (Clamping Diameter: 10-95mm)

• Performance Parameters:

  • Front Chuck Clamping Range: 10-95mm

  • Rear Chuck Vise Clamping Range: 0-26mm (custom jaws can accommodate up to 95mm tubes)

• Input Method, Gearbox Model, and Motor Power:

  • Front Chuck:

    • Shaft Input: 19mm

    • Gear Ratio: 10:1

    • Recommended Motor: 80mm frame, 750W AC servo motor

  • Rear Chuck:

    • Shaft Input: 14mm

    • Gear Ratio: 10:1

    • Recommended Motor: 60mm frame, 400W AC servo motor

• High Configuration: BLT3/BLT4 series cutting head, FSCUT3000DE-M control software

• Cost-effective Configuration: BM110/BM111/BS-03K cutting head, AX3000T control software

3. Auxiliary Gas Control System (NNT, SMC)

Laser cutting requires auxiliary gases (oxygen, air, nitrogen), and the system requirements are similar across different models. The system includes:

4. Transmission System

Z-Axis Slide Table

Used to control the height of the laser cutting head, recommended to be equipped with a 400W motor and drive system for smooth movement.

Servo Drive System (Yaskawa,Leadshine)

• Tube Processing Area:
  • R-axis requires two sets of servo drive systems to synchronize the dual chucks’ rotation.
  • One additional set controls the material feeding of the rear chuck.
• Plate Processing Area:
  • X-axis & Y-axis: Three sets of 750W servo drive systems to ensure precise synchronization.
  • Z-axis: One 400W servo motor with brake to prevent the cutting head from losing control in case of power failure.

Rack and Guide Rails (Length Designed According to Work Area):

• X-Axis: 2 guide rails, 1 rack
• Y-Axis: 2 guide rails, 2 racks
• R-Axis: 2 guide rails, 1 rack

5. Electrical Components

We provide flexible configurations to meet different power and cutting requirements. This kit includes essential electrical components (excluding servo drives and controllers) and pre-wired circuit boards for easy installation.

Tube & Metal Integrated Controller

• BOCHU FSCUT 3000DE-M (Supports mixed cutting of metal and tube)
• Raytools AX 3000T (Multi-functional control for tube & metal sheet integration)

6. Auxiliary Systems

Air Compressor (OF AIR)

• Exhaust Volume: 1.3 m³/min
• Outlet Pressure: 1.55 MPa
• Pipe Specifications: Inner diameter 8mm, outer diameter 10mm, pressure resistance ≥2.0 MPa

Voltage Stabilizer (XISHUN,KINGBAO Power)

• Protects the laser source from voltage fluctuations
• Enhances performance for stable cutting
• Extends equipment lifespan and reduces maintenance costs

7. Technical Support Services

Free Documentation + 3 Days of Technical Support

Provides detailed installation guides and three working days of online support.

Assembly Service Package

Professional technicians provide online assembly guidance.

Debugging Service Package

Solves technical issues and optimizes equipment performance.