SFRW-1214 Series High-Precision & High-Rigidity Welding Robot
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Package Core Configuration
| Package |
Laser System (Laser + Chiller + Integrated Cabinet) |
Welding Head |
Notes |
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SFRW-1214-Solo |
None |
None |
Standard Laser Welding Process Package and Process Control Module |
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SFRW-1214-1500 |
Laser 1500W |
1500W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
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SFRW-1214-2000 |
Laser 2000W |
2000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
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SFRW-1214-3000 |
Laser 3000W |
3000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
Special Note: The chiller and laser models shown in the product images are for reference only. If you need to purchase two or three optional products or require other information, please feel free to contact us.
If you are still unsure which robot kit and model to choose after reviewing the product descriptions, or if you require customization, please provide the following information, and we will recommend or customize based on your information:
- What are the post-weld inspection requirements?
- What are the cycle time requirements?
- Are there any previous robot welding cases? What brand?
- Could you send some photos of the product before and after welding for reference?
- What brand of welding machine was used previously?
- What arc method was used?
- What welding wire grade?
- What type and proportion of gas was used?
- How is the consistency of the incoming materials? What is the maximum deviation in mm?
- What is the maximum assembly gap in mm?
- Are there any welding videos?
Features
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Customer Demand |
Features |
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Improve Welding Quality |
High rigidity body design, to meet the stability of the whole arm span space |
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Repeatable positioning precision, high precision and high quality production |
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Excellent track accuracy, 30% higher than the previous generation of products, focusing on optimizing the accuracy of welding operation speed interval, suitable for cutting and laser welding applications |
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The TCP winding precision is improved by 20%, and the jitter suppression algorithm is used to improve welding quality |
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Reduce Equipment Maintenance |
Optimization design: large hollow and high precision gearbox design, 57mm large hollow, reduce the working space restriction caused by cable interference, reduce line breaking, simplify teaching |
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Functional guarantee: Anti-collision and impact technology to ensure zero point, accuracy and quick recovery after full speed position space collision |
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Easy maintenance: Provide quick correction tools, monitor tool deviation to ensure welding quality, correct zero point, and quickly resume operation |
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Industry certification: Mean time between failure (MTBF)>30000 hours, all systems pass EMC test |
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lmprove Equipment Standardization and Integration Ability |
Large hollow design, five-axis offset 75mm, can also be applied to various integrated cables, improve the integration ability |
Single arm large hollow, applicable to a wide range, to solve wrist interference and cable interference |
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The control cabinet is 75% smaller than the previous generation, and the protection level is up to IP54. Enrich the device environment |
The new control cabinet design of the incoming line solves the problem of increasing the cost of space and pipelines |
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High joint speed index, time optimization algorithm, more beat lifting space |
High joint speed index to meet customer demand for production beats |
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The wrist is loaded with a maximum of 12kg, which is suitable for multi-sensor combination applications such as lasers, cutting, and 3D cameras |
High load to meet customers’ different process scenarios |
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Technical parameters
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Model |
SFRW-1214-Solo |
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Controlling Axis |
6 Aixs |
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Working Load on the Wrist |
12kg |
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Repeated Positioning Accuracy |
±0.03kg | |
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Robot Weight |
165kg |
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Maximum Reach |
1479mm |
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Body Protection Class |
IP67(wrist)/IP54(other) |
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Protection Level of Electric Cabinet |
IP54(standard arrangement)/IP20(matching) |
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Driving Mode |
AC servo motor is used for electrical servo drive |
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Installation Mode |
Ground installment, top hanging installment, wall installation |
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Installation Condition |
Ambient Temperature |
0-45°C |
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Ambient Humidity |
Usually below 80%(40°C)(no condensation phenomenon) |
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Vibration AccelerationJ4 |
4.9m/s^2(Less than 0.5G) |
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The Wrist Allows Load Torque |
J5 |
26N·m |
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J6 |
26N·m |
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J4 |
11N·m |
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The Allowable Load Moment of Inertia of the Wrist |
J5 |
0.9kg·m2 |
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J6 |
0.9kg·m2 |
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J1 |
0.3kg·m2 |
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Maximum uniaxial velocity |
J2 |
265°/s |
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J3 |
255°/s |
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J4 |
270°/s |
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J5 |
450°/s |
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J6 |
450°/s |
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J1 |
700°/s |
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Range of Motion of Each Axis |
J2 |
±170° |
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J3 |
-150°/+85° | |
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J4 |
-85°/+175° | |
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J5 |
±190° | |
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J6 |
±140° | |
Platform Type Control Cabinet and Additional Cabinet
- Miniaturized cabinet: Control cabinet compact size, lighter weight, flexible installation; High internal integration and improved reliability.
- Low cost of ownership: The whole machine has low energy consumption, high energy efficiency and low daily operation cost; Single-phase 220V and additional cabinet three-phase 380V power supply into the line, no need to buy another transformer, cost saving; Improved reliability, lasting operation, and low maintenance cost.
- High protection level: lp54 high protection grade, ensure the product in the harsh environment stable operation, improve work efficiency.
- Standardized design: Robot control cabinet and additional cabinet unified standard, the same size, high protection, can be easily integrated in a variety of harsh working environment.
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Robot EC2-S Type Control Cabinet and Additional Cabinet Specifications |
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Project |
Control cabinet specification |
Additional cabinet specification |
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Structure |
Dustproof construction lp54 |
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Number of Aixs |
6 Aixs |
1-4 Aixs |
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Overall Dimension |
605x440x210mn |
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Approximate Mass |
20KG |
20KG or less |
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Cooling Mode |
Indirect cooling |
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Ambient Temperature |
Running:0 °C - 45 °C Storage:-40 °C - +55 °C |
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Relative Humidity |
Running: 80%RH, no condensation(40 °C) |
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Power Supply Specification |
Single-phase 220V ±10%,50/60Hz |
Three-phase 380V ±10%,50/60Hz(optional) |
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Input-output Signal |
Universal 16-channel PNP digital quantity output(optional NPN type) |
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Storage Capacity |
1GB(USERS CAN MORE THAN 512MB) |
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Network Interface |
EtherCAT interface × 1 |
EtherCAT interface × 1 |
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Serial port I/F |
RS232 |
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Bus Communication |
TCP/IP, Modbus-TCP, EtherCAT, EtherNet/IP, Profibus DP*, CCLINK*, Profinet*(Optional hardware with*) |
EtherCAT |
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Secure External interface |
Input emergency stop, safety grating, emergency stop output interface |
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Other Interface |
Lock release unit interface(for use with Efort lock release box) |
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Wire Feeder Technical Parameters
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Wire Diameters |
0.8mm to 1.6mm |
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Wire Feed Speed Adjustment Range |
0.5 m/min to 10 m/min |
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Wire Feed Repeatability Accuracy |
±0.3mm |
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Manual Wire Feed/Retraction Speed Range |
0.03 m/min to 5 m/min |
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End Retraction Speed Range |
0.5 m/min to 5 m/min |
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Retraction and Re-feed Speed Range |
0.5 m/min to 5 m/min |
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Retraction Length/Re-feed Length Range |
0.1mm to 50mm |
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Positioning Retraction Length Range |
0.1mm to 99.9mm |
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Number of JOB Groups |
64 groups |
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Delayed Wire Feed Time |
0 to 9.99s |
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Robot Analog Voltage Input Range |
0 to 10V |
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RS485 Communication Control, Baud Rate |
115200 |
Welding Seam Tracking System
Composition Principle: It adopts intelligent real-time weld seam tracking technology and non-contact tracking method. The sensor measures the weld seam offset and guides and controls the welding torch to weld accurately.
Weld Type: It supports slab welds, lap welds, edge welds, inner corner welds, V-grooves, rounded flat plates, single-sided bevels, and rounded corners.
Supported Welding Process: MIG, MAG, TIG, submerged arc welding, laser welding, flame cutting.
Welding Seam Tracking Case: Pressure vessel industry, automotive industry, construction machinery industry, steel structure industry, transformer tank welding, spiral pipe industry, gas cylinder industry, automated cutting.
No Programming Required: Steel grating (edging/twisted steel), fan blades, air raid shelter door plugs, steel mesh, screens, transformer oil tanks.
Robot Welding Seam Tracking System
Product Features
- Digitalization and Integration: Highly integrated with the production system, enabling data sharing and automated control.
- Compensation for Various Tolerances: Real-time adjustment of welding parameters ensures stable precision during the welding process, improves welding quality, and reduces welding errors.
- Real-time System Communication: Real-time exchange of data and instructions ensures information synchronization during the welding process.
- Consistent and Reproducible Results: Precise control of welding parameters ensures consistency throughout the welding process.
- Simplified Programming: Automatic path planning and parameter setting improve efficiency and reduce manual intervention.
Product Function
- Hand-eye Calibration: Transforms the sensor coordinate system to the robot's spatial coordinate system to control the robot to reach the designated position.
- Real-time Tracking: Pre-detects and stores the weld position in real time, and corrects deviations in real time.
- Single-point Positioning: Finds the absolute position of a single point.
- Two-point Positioning: Finds two points to determine a straight line.
- Coordinate System Positioning: Calculates the workpiece coordinate system using three or four points.
- Adaptive Welding: Real-time detection of weld width adjusts the swing amplitude, current, voltage, and welding speed.
- Multi-layer, Multi-pass Tracking Welding: Tracks and saves the trajectory for playback, implementing multi-layer, multi-pass welding.
Supported Robot Brands
It supports protocols for nearly 40 mainstream robots, including ABB, Borunte, Canopy, Yaskawa, Estun, Eft, FANUC, GCU, Kawasaki, KUKA, OTC, Panasonic Qianjiang, Erbid, Siasun, and others
Solution
It is compatible with six-axis industrial robot automatic welding systems and can directly connect and communicate with the robot control cabinet without the need for an industrial control computer. It can realize functions such as real-time tracking and positioning welding, and starting point detection, and solve problems such as workpiece assembly deviation, material cutting deviation, and thermal deformation.
- Positioning: Suitable for short welds, medium-thick plate welds, and welds with good consistency, ensuring welding continuity.
- Real-time Tracking: Suitable for long welds, mostly thin plates, solving workpiece deviation and thermal deformation problems.
- Scanning Playback: Generates corresponding trajectory coordinates through pre-scanning and processing by sensors to solve welding problems of complex workpieces (e.g., corrugated plates, fan blades, steel gratings, etc.).
PLC Machine Welding Seam Tracking System
Product Features
- Real-time Tracking, No Pre-scan Required: Direct monitoring and data updates ensure timely and accurate information.
- Horizontal and Vertical Bidirectional Tracking: Simultaneous monitoring in two directions improves positioning accuracy and response speed.
- Supports Anti-arc Light and Anti-spot Welding Functions: Effectively reduces interference and ensures stable and precise operation.
- Tracking Accuracy Up to 0.1mm: Ensures high-precision positioning and operation, improving work efficiency.
- Supports Trajectory Playback Function: Records and reproduces the operation path for easy analysis and review.
Solve the Problem
- Intelligent Multi-machine Synchronous Management: A single operator can manage multiple machines synchronously through an intelligent control system, significantly improving production efficiency and reducing manual intervention and operation time.
- Smooth Weld Bead and Precise Alignment: Continuous weld bead appearance without sharp turns, high alignment of internal and external welds, avoiding weld misalignment and saving on repair welding costs.
- Automatic Detection and Precise Adjustment: Automatic weld alignment and real-time adjustment of the welding torch position free up workers and reduce labor costs.
Al Visual Inspection Control Box
Product Advantages
- Versatility: The product has a wide range of applications; it is not only suitable for the welding industry but also applicable to other industrial fields.
- Efficiency and Precision: Utilizing advanced technology and algorithms, it provides high-precision detection and analysis, ensuring the highest standards of product quality.
- Real-time Monitoring and Feedback: The product features real-time monitoring capabilities, supports external displays for visualization, and can promptly identify issues during production and provide feedback.
- Intelligence and Automation: By integrating intelligent algorithms and automated controls, it autonomously analyzes data and makes decisions without requiring manual intervention.
- Stability and Reliability: With a size twice as small as conventional industrial computers and built on a stable and reliable hardware and software architecture, it ensures stable operation in various working environments.
Product Features
- Multi-scenario Application: Integrates multiple intelligent algorithms, supporting various application scenarios.
- Rich Interfaces and Extensibility: Possesses multiple interfaces, supports flexible expansion, and is compatible with various devices and systems.
- Visual Interface: Equipped with a visual interface for convenient real-time monitoring and management.
- Open Software Platform: Supports customized development, flexibly adapting to various application needs.
Shipping Information
Shipping Time and Costs
- Delivery Timeframe: 5-10 business days.
- Machines: Fees calculated at checkout or via email at info@sflaser.net.
- Accessories: Fees calculated at checkout or via email.
- Consumables: Shipped free of charge.
IMPORTANT NOTICE: Free shipping is exclusive to laser consumables. For discrepancies at checkout, contact us for actual shipping costs.
Tariff Policy
- Offline Payments: Tariffs based on trade terms. Export duties are covered by us under FOB, CFR, or CIF terms; import duties by the customer. For DDP, all duties are covered by us.
- Online Payments: Export duties are covered by us; import duties by the customer. Check "Tariff Rate" on our website for specifics.
Order Tracking
- Confirmation: Receive an email upon successful order placement.
- Shipping Notification: Includes order number, courier, and tracking number. Track your order via email for updates, modifications, and shipping details.
Important Notes
Delivery Address
- Confirm your address before finalizing your order. To change it, email info@sflaser.net within 48 hours of purchase.
Damage and Returns
- For transit damage due to force majeure, contact support@sflaser.net immediately upon receipt.
- To cancel an order, contact us rather than refusing the package to avoid risks of loss or damage.
Non-receipt and Package Damage
- If not received within 7 days past the delivery date, email support@sflaser.net. We are not liable for delays not reported within this timeframe.
- Report any package or product damage on the day of receipt with photos/videos to support@sflaser.net for assistance.
Technical Support After Purchase
- For technical support, take detailed inventory and photos of unpacked items and contact support@sflaser.net promptly. We provide support via email or online contact.
1. Overview
We strive for your satisfaction with every order. Understanding that returns may sometimes be necessary, we offer a refund in USD, provided the goods meet our policy requirements.
2. How to Return
Before Delivery
- Email: Send a request to info@sflaser.net to cancel and refund your order.
- Note: Avoid initiating a bank refund to prevent fees and delays. Any bank fees incurred will be deducted from your refund.
After Delivery
- Email: Contact info@sflaser.net for return assistance.
- Conditions: Adhere to our return conditions. Be prepared for a service fee and transportation costs.
3. Return/Refund Conditions
Returns within 15 days of delivery are accepted under the following conditions, along with the original receipt and a refund service fee:
- Not Packed, Not Shipped: 4.4% service fee for machines, accessories, and consumables.
- Packaged, Not Shipped: 10% for machines; 20% for accessories and consumables.
- Shipped, Unopened: 20% for machines; 25% for accessories and consumables.
- Opened, Unused: 30% for machines; 50% for accessories and consumables.
- Opened, Used: 50% for machines; 80% for accessories and consumables.
Important: Service fees apply due to instant fund deductions by payment platforms. Bank charges, taxes, and shipping expenses are deducted from refunds. No exchanges. Items must return in pristine condition, with machinery/components having no more than 3 uses. Stand-alone consumables are non-returnable. For laser service products, our company does not accept refunds.
4. Refund Processing Time
- Packing Details: Include a packing list, order number, and customer name in your return package.
- Tracking: If returning the order yourself, email the tracking number to support@sflaser.net.
- Timeline: Refunds typically processed in 10-15 business days post-return inspection. Confirmation emails will be sent, followed by bank processing.
5. Disclaimer
- Approval: Only approved returns are accepted.
- Rights: Sky Fire Laser reserves the right to refuse returns not meeting policy requirements.
- Shipping: Returns must be sent to the address provided in your return confirmation. No on-site returns.
6. Questions?
For any inquiries, email us at info@sflaser.net.
If you choose CIF shipping, you will need to pay customs duties yourself.
If you choose DDP shipping, we can help handle customs clearance for you.
Please contact us by email for further details.
Most of our packages are currently shipped from Wuhan, China.
For customers in the United States, certain products such as laser welding machines will be shipped directly from our U.S. warehouse. More products will be gradually added to the U.S. warehouse inventory.
The standard shipping cycle is normally 3–7 business days for order processing and dispatch when purchasing a single unit.
For bulk orders involving a larger quantity of items, the processing time may be extended accordingly. We will inform you of the estimated dispatch schedule once the order details are confirmed.
- International Shipping: Please be aware that for orders shipped internationally, any customs fees incurred will be the responsibility of the customer. These fees are not covered by our shipping charges.
- Refund Processing Fee: For orders that have not been packed or shipped, a refund processing fee will apply. This fee is due to the immediate deduction of funds by payment platforms such as PayPal, Visa, etc., and will be calculated as a percentage of the total order cost.
