Raytools BG-GW460 6000W Integrated Push-Pull Wire Feeding Laser Welding Head Control Kit
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Product overview
Raytools BG-GW460 6000W Integrated Push-Pull Wire Feeding Laser Welding Head & Control Cabinet
The Raytools BG-GW460 is an integrated laser welding head designed for medium-power filler-wire welding applications with laser power up to 6000W.
Its push-pull wire feeding system improves wire-feed accuracy and stability. An optimized optical system, efficient shielding-gas flow structure and water-cooled collimating and focusing assemblies support fast, high-quality and stable continuous welding.
Best For
- Automated laser welding systems requiring stable filler-wire delivery.
- Medium-power fiber laser welding applications rated up to 6000W.
- Applications requiring wider weld seams and reduced porosity through beam wobble.
- Production lines requiring push-pull wire feeding for improved accuracy and consistency.
- System integrators who need optional CCD illumination, position sensing or temperature monitoring.
Key Features
- Up to 6000W: Designed for medium-power laser filler-wire welding applications.
- Push-pull wire feeding: Improves wire-feed accuracy, response and stability during welding.
- Four wobble patterns: Supports circle, square, line and figure-eight welding patterns.
- Improved weld quality: Beam wobble helps increase weld width, reduce porosity and improve surface finish.
- Optimized optical design: Supports high-speed, high-quality filler-wire laser welding.
- Efficient gas-flow structure: Provides improved shielding of the molten weld pool.
- Water-cooled optics: The collimating and focusing lens assemblies include water-cooling modules for stable continuous operation.
- Multiple wire sizes: Optional nozzles and feeding wheels are available for 0.8, 1.0, 1.2 and 1.6mm welding wire.
- Optional monitoring modules: Supports blue-light CCD illumination, position sensing and temperature sensing configurations.
Wobble Welding Capability
The BG-GW460 uses selectable wobble patterns to increase the effective weld width and improve process flexibility.
| Wobble pattern | Typical benefit |
|---|---|
| Circle | Produces balanced heat distribution and increased weld coverage. |
| Square | Provides broader coverage for joints requiring a wider weld area. |
| Line | Suitable for controlled linear oscillation across the weld joint. |
| Figure-eight | Supports wider, overlapping beam movement and improved molten-pool mixing. |
Specifications
| Parameter | Specification |
|---|---|
| Model | BG-GW460 / BG.GW460.0001 |
| Product type | Integrated push-pull wire feeding laser welding head |
| Maximum laser power | 6000W |
| Primary process | Laser filler-wire welding |
| Wire-feeding method | Push-pull wire feeding |
| Wobble patterns | Circle / square / line / figure-eight |
| Standard working distance | 261 ± 2.5mm |
| Supported wire diameters | 0.8 / 1.0 / 1.2 / 1.6mm with the corresponding optional nozzle and feeding wheels |
| Cooling method | Water cooling |
| Cooling-water connection | Ø6mm tube |
| Minimum water flow | 1.8L/min (0.48gpm) |
| Recommended inlet pressure | Approximately 0.4MPa |
| Cooling-water inlet temperature | At or above room temperature (25°C) and above the dew point |
| Cooling-water pH | 6-8; deionized or distilled water |
| Maximum particle size | Less than 200μm |
| Gas connection | Ø6mm tube |
Standard System Configuration
The BG-GW460 manual lists the following components as the standard system configuration. Final supplied items are subject to the confirmed quotation and sales order.
| Included item | Part number / specification | Qty. |
|---|---|---|
| Laser welding head | BG.GW460.0001; wire-feeding nozzle and wheels not included | 1 |
| Push wire feeder | CK.JQR00.0049 | 1 |
| Push-feeder power and control cable | XQ.WIR08.0187; 10m | 1 |
| Pull-feeder power and control cable | XQ.WIR08.0188; 10m | 1 |
| M8-8P temperature-control output cable | XQ.WIR09.0261; 15m | 1 |
| Push-pull welding-head control cabinet | YQ.CTC01.0082 | 1 |
| Wire-feeding tube | XM.SSP00.0071; 3m, wire spool to push feeder | 1 |
| Wire-feeding tube | XM.SSP00.0072; 1.5m, push feeder to welding head | 1 |
| Wire-spool mounting set | XM.SSP00.0059 | 1 |
Optional accessories
Wire-Feeding Nozzles and Wheels
Important: Coaxial wire-feeding nozzles and push/pull feeding wheels are selectable accessories. Confirm the welding-wire diameter before ordering.
| Optional item | Available sizes | Selection requirement |
|---|---|---|
| Coaxial wire-feeding nozzle | 0.8 / 1.0 / 1.2 / 1.6mm | Match the nozzle to the selected welding-wire diameter. |
| Push-feeder feeding wheel | 0.8 / 1.0 / 1.2 / 1.6mm | Match the wheel groove to the wire diameter and material. |
| Pull-feeder feeding wheel | 0.8 / 1.0 / 1.2 / 1.6mm | Use the corresponding drive and pressure wheels for the selected wire. |
Cooling Requirements
| Requirement | Specification |
|---|---|
| Minimum flow rate | 1.8L/min (0.48gpm) |
| Inlet pressure | Approximately 0.4MPa |
| Inlet temperature | At least room temperature (25°C) and above the dew point |
| Water hardness | Less than 250mg relative to CaCO3 |
| pH range | 6-8; use deionized or distilled water |
| Permitted particle size | Diameter below 200μm |
Shielding-Gas Requirements
| Gas | Minimum purity | Maximum water vapor | Maximum hydrocarbons |
|---|---|---|---|
| Oxygen | ≥99.95% | <5ppm | <1ppm |
| Nitrogen | ≥99.995% | <5ppm | <1ppm |
| Argon | ≥99.998% | <5ppm | <1ppm |
| Helium | ≥99.998% | <5ppm | <1ppm |
Before Ordering
- Confirm the laser-source brand, model, maximum power and fiber interface.
- Confirm the required wire material and diameter: 0.8, 1.0, 1.2 or 1.6mm.
- Select matching coaxial nozzles and push/pull wire-feeding wheels.
- Confirm whether CCD illumination, position sensing or temperature sensing is required.
- Confirm the robot interface, control signals, cooling configuration and safety interlocks.
- Confirm the required cable and wire-feeding tube lengths before placing the order.
- Installation, commissioning and maintenance must be performed by trained laser-system professionals.
FAQ
Is the BG-GW460 a complete laser welding machine?
No. It is a laser welding-head system for integration with a compatible laser source, robot or motion system, chiller, gas supply and safety enclosure.
What laser power does the BG-GW460 support?
The supplied manual identifies the BG-GW460 as a 6kW laser welding head for medium-power filler-wire welding applications.
What wobble patterns are available?
The controller supports circle, square, line and figure-eight wobble patterns.
Which welding-wire diameters are supported?
Optional coaxial nozzles and feeding wheels are available for 0.8, 1.0, 1.2 and 1.6mm wire. The selected nozzle and wheel must match the wire diameter and material.
Why does the BG-GW460 use push-pull wire feeding?
The push-pull arrangement helps maintain more accurate and stable wire delivery between the wire spool, push feeder and welding head.
What is the standard working distance?
The manual specifies a standard reference distance of 261 ± 2.5mm. Final focus should be verified during professional commissioning.
What cooling-water flow is required?
The manual specifies a minimum flow of 1.8L/min, an inlet pressure of approximately 0.4MPa and an inlet temperature above the dew point.
Are the wire-feeding nozzles and wheels included?
The manual lists the welding head without the wire-feeding nozzle and feeding wheels. These items must be selected according to the required wire diameter and confirmed in the quotation.
What information is needed before ordering?
Please provide the laser-source model and power, fiber interface, robot or motion platform, material, thickness, joint type, wire material and diameter, cooling system and required optional modules.
Shipping Information
Shipping Time and Costs
- Delivery Timeframe: 5-10 business days.
- Machines: Fees calculated at checkout or via email at info@sflaser.net.
- Accessories: Fees calculated at checkout or via email.
- Consumables: Shipped free of charge.
IMPORTANT NOTICE: Free shipping is exclusive to laser consumables. For discrepancies at checkout, contact us for actual shipping costs.
Tariff Policy
- Offline Payments: Tariffs based on trade terms. Export duties are covered by us under FOB, CFR, or CIF terms; import duties by the customer. For DDP, all duties are covered by us.
- Online Payments: Export duties are covered by us; import duties by the customer. Check "Tariff Rate" on our website for specifics.
Order Tracking
- Confirmation: Receive an email upon successful order placement.
- Shipping Notification: Includes order number, courier, and tracking number. Track your order via email for updates, modifications, and shipping details.
Important Notes
Delivery Address
- Confirm your address before finalizing your order. To change it, email info@sflaser.net within 48 hours of purchase.
Damage and Returns
- For transit damage due to force majeure, contact support@sflaser.net immediately upon receipt.
- To cancel an order, contact us rather than refusing the package to avoid risks of loss or damage.
Non-receipt and Package Damage
- If not received within 7 days past the delivery date, email support@sflaser.net. We are not liable for delays not reported within this timeframe.
- Report any package or product damage on the day of receipt with photos/videos to support@sflaser.net for assistance.
Technical Support After Purchase
- For technical support, take detailed inventory and photos of unpacked items and contact support@sflaser.net promptly. We provide support via email or online contact.
1. Overview
We strive for your satisfaction with every order. Understanding that returns may sometimes be necessary, we offer a refund in USD, provided the goods meet our policy requirements.
2. How to Return
Before Delivery
- Email: Send a request to info@sflaser.net to cancel and refund your order.
- Note: Avoid initiating a bank refund to prevent fees and delays. Any bank fees incurred will be deducted from your refund.
After Delivery
- Email: Contact info@sflaser.net for return assistance.
- Conditions: Adhere to our return conditions. Be prepared for a service fee and transportation costs.
3. Return/Refund Conditions
Returns within 15 days of delivery are accepted under the following conditions, along with the original receipt and a refund service fee:
- Not Packed, Not Shipped: 4.4% service fee for machines, accessories, and consumables.
- Packaged, Not Shipped: 10% for machines; 20% for accessories and consumables.
- Shipped, Unopened: 20% for machines; 25% for accessories and consumables.
- Opened, Unused: 30% for machines; 50% for accessories and consumables.
- Opened, Used: 50% for machines; 80% for accessories and consumables.
Important: Service fees apply due to instant fund deductions by payment platforms. Bank charges, taxes, and shipping expenses are deducted from refunds. No exchanges. Items must return in pristine condition, with machinery/components having no more than 3 uses. Stand-alone consumables are non-returnable. For laser service products, our company does not accept refunds.
4. Refund Processing Time
- Packing Details: Include a packing list, order number, and customer name in your return package.
- Tracking: If returning the order yourself, email the tracking number to support@sflaser.net.
- Timeline: Refunds typically processed in 10-15 business days post-return inspection. Confirmation emails will be sent, followed by bank processing.
5. Disclaimer
- Approval: Only approved returns are accepted.
- Rights: Sky Fire Laser reserves the right to refuse returns not meeting policy requirements.
- Shipping: Returns must be sent to the address provided in your return confirmation. No on-site returns.
6. Questions?
For any inquiries, email us at info@sflaser.net.
1 Year
If you choose CIF shipping, you will need to pay customs duties yourself.
If you choose DDP shipping, we can help handle customs clearance for you.
Please contact us by email for further details.
Most of our packages are currently shipped from Wuhan, China.
For customers in the United States, certain products such as laser welding machines will be shipped directly from our U.S. warehouse. More products will be gradually added to the U.S. warehouse inventory.
The standard shipping cycle is normally 3–7 business days for order processing and dispatch when purchasing a single unit.
For bulk orders involving a larger quantity of items, the processing time may be extended accordingly. We will inform you of the estimated dispatch schedule once the order details are confirmed.
- International Shipping: Please be aware that for orders shipped internationally, any customs fees incurred will be the responsibility of the customer. These fees are not covered by our shipping charges.
- Refund Processing Fee: For orders that have not been packed or shipped, a refund processing fee will apply. This fee is due to the immediate deduction of funds by payment platforms such as PayPal, Visa, etc., and will be calculated as a percentage of the total order cost.
