SFRW-1214 Series High-Precision & High-Rigidity Welding Robot
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Package Core Configuration
| Package |
Laser System (Laser + Chiller + Integrated Cabinet) |
Welding Head |
Notes |
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SFRW-1214-Solo |
None |
None |
Standard Laser Welding Process Package and Process Control Module |
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SFRW-1214-1500 |
Laser 1500W |
1500W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
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SFRW-1214-2000 |
Laser 2000W |
2000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
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SFRW-1214-3000 |
Laser 3000W |
3000W Dual Swing Head |
Standard Max Laser + Hanli Cooling Water; WSX Dual Swing Welding Head |
Special Note: The chiller and laser models shown in the product images are for reference only. If you need to purchase two or three optional products or require other information, please feel free to contact us.
If you are still unsure which robot kit and model to choose after reviewing the product descriptions, or if you require customization, please provide the following information, and we will recommend or customize based on your information:
- What are the post-weld inspection requirements?
- What are the cycle time requirements?
- Are there any previous robot welding cases? What brand?
- Could you send some photos of the product before and after welding for reference?
- What brand of welding machine was used previously?
- What arc method was used?
- What welding wire grade?
- What type and proportion of gas was used?
- How is the consistency of the incoming materials? What is the maximum deviation in mm?
- What is the maximum assembly gap in mm?
- Are there any welding videos?
Features
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Customer Demand |
Features |
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Improve Welding Quality |
High rigidity body design, to meet the stability of the whole arm span space |
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Repeatable positioning precision, high precision and high quality production |
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Excellent track accuracy, 30% higher than the previous generation of products, focusing on optimizing the accuracy of welding operation speed interval, suitable for cutting and laser welding applications |
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The TCP winding precision is improved by 20%, and the jitter suppression algorithm is used to improve welding quality |
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Reduce Equipment Maintenance |
Optimization design: large hollow and high precision gearbox design, 57mm large hollow, reduce the working space restriction caused by cable interference, reduce line breaking, simplify teaching |
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Functional guarantee: Anti-collision and impact technology to ensure zero point, accuracy and quick recovery after full speed position space collision |
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Easy maintenance: Provide quick correction tools, monitor tool deviation to ensure welding quality, correct zero point, and quickly resume operation |
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Industry certification: Mean time between failure (MTBF)>30000 hours, all systems pass EMC test |
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lmprove Equipment Standardization and Integration Ability |
Large hollow design, five-axis offset 75mm, can also be applied to various integrated cables, improve the integration ability |
Single arm large hollow, applicable to a wide range, to solve wrist interference and cable interference |
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The control cabinet is 75% smaller than the previous generation, and the protection level is up to IP54. Enrich the device environment |
The new control cabinet design of the incoming line solves the problem of increasing the cost of space and pipelines |
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High joint speed index, time optimization algorithm, more beat lifting space |
High joint speed index to meet customer demand for production beats |
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The wrist is loaded with a maximum of 12kg, which is suitable for multi-sensor combination applications such as lasers, cutting, and 3D cameras |
High load to meet customers’ different process scenarios |
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Technical parameters
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Model |
SFRW-1214-Solo |
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Controlling Axis |
6 Aixs |
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Working Load on the Wrist |
12kg |
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Repeated Positioning Accuracy |
±0.03kg | |
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Robot Weight |
165kg |
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Maximum Reach |
1479mm |
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Body Protection Class |
IP67(wrist)/IP54(other) |
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Protection Level of Electric Cabinet |
IP54(standard arrangement)/IP20(matching) |
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Driving Mode |
AC servo motor is used for electrical servo drive |
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Installation Mode |
Ground installment, top hanging installment, wall installation |
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Installation Condition |
Ambient Temperature |
0-45°C |
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Ambient Humidity |
Usually below 80%(40°C)(no condensation phenomenon) |
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Vibration AccelerationJ4 |
4.9m/s^2(Less than 0.5G) |
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The Wrist Allows Load Torque |
J5 |
26N·m |
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J6 |
26N·m |
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J4 |
11N·m |
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The Allowable Load Moment of Inertia of the Wrist |
J5 |
0.9kg·m2 |
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J6 |
0.9kg·m2 |
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J1 |
0.3kg·m2 |
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Maximum uniaxial velocity |
J2 |
265°/s |
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J3 |
255°/s |
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J4 |
270°/s |
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J5 |
450°/s |
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J6 |
450°/s |
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J1 |
700°/s |
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Range of Motion of Each Axis |
J2 |
±170° |
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J3 |
-150°/+85° | |
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J4 |
-85°/+175° | |
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J5 |
±190° | |
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J6 |
±140° | |
Platform Type Control Cabinet and Additional Cabinet
- Miniaturized cabinet: Control cabinet compact size, lighter weight, flexible installation; High internal integration and improved reliability.
- Low cost of ownership: The whole machine has low energy consumption, high energy efficiency and low daily operation cost; Single-phase 220V and additional cabinet three-phase 380V power supply into the line, no need to buy another transformer, cost saving; Improved reliability, lasting operation, and low maintenance cost.
- High protection level: lp54 high protection grade, ensure the product in the harsh environment stable operation, improve work efficiency.
- Standardized design: Robot control cabinet and additional cabinet unified standard, the same size, high protection, can be easily integrated in a variety of harsh working environment.
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Robot EC2-S Type Control Cabinet and Additional Cabinet Specifications |
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Project |
Control cabinet specification |
Additional cabinet specification |
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Structure |
Dustproof construction lp54 |
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Number of Aixs |
6 Aixs |
1-4 Aixs |
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Overall Dimension |
605x440x210mn |
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Approximate Mass |
20KG |
20KG or less |
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Cooling Mode |
Indirect cooling |
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Ambient Temperature |
Running:0 °C - 45 °C Storage:-40 °C - +55 °C |
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Relative Humidity |
Running: 80%RH, no condensation(40 °C) |
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Power Supply Specification |
Single-phase 220V ±10%,50/60Hz |
Three-phase 380V ±10%,50/60Hz(optional) |
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Input-output Signal |
Universal 16-channel PNP digital quantity output(optional NPN type) |
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Storage Capacity |
1GB(USERS CAN MORE THAN 512MB) |
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Network Interface |
EtherCAT interface × 1 |
EtherCAT interface × 1 |
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Serial port I/F |
RS232 |
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Bus Communication |
TCP/IP, Modbus-TCP, EtherCAT, EtherNet/IP, Profibus DP*, CCLINK*, Profinet*(Optional hardware with*) |
EtherCAT |
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Secure External interface |
Input emergency stop, safety grating, emergency stop output interface |
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Other Interface |
Lock release unit interface(for use with Efort lock release box) |
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Wire Feeder Technical Parameters
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Wire Diameters |
0.8mm to 1.6mm |
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Wire Feed Speed Adjustment Range |
0.5 m/min to 10 m/min |
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Wire Feed Repeatability Accuracy |
±0.3mm |
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Manual Wire Feed/Retraction Speed Range |
0.03 m/min to 5 m/min |
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End Retraction Speed Range |
0.5 m/min to 5 m/min |
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Retraction and Re-feed Speed Range |
0.5 m/min to 5 m/min |
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Retraction Length/Re-feed Length Range |
0.1mm to 50mm |
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Positioning Retraction Length Range |
0.1mm to 99.9mm |
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Number of JOB Groups |
64 groups |
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Delayed Wire Feed Time |
0 to 9.99s |
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Robot Analog Voltage Input Range |
0 to 10V |
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RS485 Communication Control, Baud Rate |
115200 |
Welding Seam Tracking System
Composition Principle: It adopts intelligent real-time weld seam tracking technology and non-contact tracking method. The sensor measures the weld seam offset and guides and controls the welding torch to weld accurately.
Weld Type: It supports slab welds, lap welds, edge welds, inner corner welds, V-grooves, rounded flat plates, single-sided bevels, and rounded corners.
Supported Welding Process: MIG, MAG, TIG, submerged arc welding, laser welding, flame cutting.
Welding Seam Tracking Case: Pressure vessel industry, automotive industry, construction machinery industry, steel structure industry, transformer tank welding, spiral pipe industry, gas cylinder industry, automated cutting.
No Programming Required: Steel grating (edging/twisted steel), fan blades, air raid shelter door plugs, steel mesh, screens, transformer oil tanks.
Robot Welding Seam Tracking System
Product Features
- Digitalization and Integration: Highly integrated with the production system, enabling data sharing and automated control.
- Compensation for Various Tolerances: Real-time adjustment of welding parameters ensures stable precision during the welding process, improves welding quality, and reduces welding errors.
- Real-time System Communication: Real-time exchange of data and instructions ensures information synchronization during the welding process.
- Consistent and Reproducible Results: Precise control of welding parameters ensures consistency throughout the welding process.
- Simplified Programming: Automatic path planning and parameter setting improve efficiency and reduce manual intervention.
Product Function
- Hand-eye Calibration: Transforms the sensor coordinate system to the robot's spatial coordinate system to control the robot to reach the designated position.
- Real-time Tracking: Pre-detects and stores the weld position in real time, and corrects deviations in real time.
- Single-point Positioning: Finds the absolute position of a single point.
- Two-point Positioning: Finds two points to determine a straight line.
- Coordinate System Positioning: Calculates the workpiece coordinate system using three or four points.
- Adaptive Welding: Real-time detection of weld width adjusts the swing amplitude, current, voltage, and welding speed.
- Multi-layer, Multi-pass Tracking Welding: Tracks and saves the trajectory for playback, implementing multi-layer, multi-pass welding.
Supported Robot Brands
It supports protocols for nearly 40 mainstream robots, including ABB, Borunte, Canopy, Yaskawa, Estun, Eft, FANUC, GCU, Kawasaki, KUKA, OTC, Panasonic Qianjiang, Erbid, Siasun, and others
Solution
It is compatible with six-axis industrial robot automatic welding systems and can directly connect and communicate with the robot control cabinet without the need for an industrial control computer. It can realize functions such as real-time tracking and positioning welding, and starting point detection, and solve problems such as workpiece assembly deviation, material cutting deviation, and thermal deformation.
- Positioning: Suitable for short welds, medium-thick plate welds, and welds with good consistency, ensuring welding continuity.
- Real-time Tracking: Suitable for long welds, mostly thin plates, solving workpiece deviation and thermal deformation problems.
- Scanning Playback: Generates corresponding trajectory coordinates through pre-scanning and processing by sensors to solve welding problems of complex workpieces (e.g., corrugated plates, fan blades, steel gratings, etc.).
PLC Machine Welding Seam Tracking System
Product Features
- Real-time Tracking, No Pre-scan Required: Direct monitoring and data updates ensure timely and accurate information.
- Horizontal and Vertical Bidirectional Tracking: Simultaneous monitoring in two directions improves positioning accuracy and response speed.
- Supports Anti-arc Light and Anti-spot Welding Functions: Effectively reduces interference and ensures stable and precise operation.
- Tracking Accuracy Up to 0.1mm: Ensures high-precision positioning and operation, improving work efficiency.
- Supports Trajectory Playback Function: Records and reproduces the operation path for easy analysis and review.
Solve the Problem
- Intelligent Multi-machine Synchronous Management: A single operator can manage multiple machines synchronously through an intelligent control system, significantly improving production efficiency and reducing manual intervention and operation time.
- Smooth Weld Bead and Precise Alignment: Continuous weld bead appearance without sharp turns, high alignment of internal and external welds, avoiding weld misalignment and saving on repair welding costs.
- Automatic Detection and Precise Adjustment: Automatic weld alignment and real-time adjustment of the welding torch position free up workers and reduce labor costs.
Al Visual Inspection Control Box
Product Advantages
- Versatility: The product has a wide range of applications; it is not only suitable for the welding industry but also applicable to other industrial fields.
- Efficiency and Precision: Utilizing advanced technology and algorithms, it provides high-precision detection and analysis, ensuring the highest standards of product quality.
- Real-time Monitoring and Feedback: The product features real-time monitoring capabilities, supports external displays for visualization, and can promptly identify issues during production and provide feedback.
- Intelligence and Automation: By integrating intelligent algorithms and automated controls, it autonomously analyzes data and makes decisions without requiring manual intervention.
- Stability and Reliability: With a size twice as small as conventional industrial computers and built on a stable and reliable hardware and software architecture, it ensures stable operation in various working environments.
Product Features
- Multi-scenario Application: Integrates multiple intelligent algorithms, supporting various application scenarios.
- Rich Interfaces and Extensibility: Possesses multiple interfaces, supports flexible expansion, and is compatible with various devices and systems.
- Visual Interface: Equipped with a visual interface for convenient real-time monitoring and management.
- Open Software Platform: Supports customized development, flexibly adapting to various application needs.
Verzendinformatie
Verzendtijd en kosten
- Levertijd: 5-10 werkdagen.
- Machines: Kosten berekend bij het afrekenen of via e-mail op info@sflaser.net.
- Accessoires: Kosten berekend bij het afrekenen of via e-mail.
- Verbruiksartikelen: Gratis verzonden.
BELANGRIJKE MEDEDELING: Gratis verzending geldt uitsluitend voor laser verbruiksartikelen. Bij afwijkingen bij het afrekenen, neem contact met ons op voor de werkelijke verzendkosten.
Tariefbeleid
- Offline betalingen: Tarieven gebaseerd op handelsvoorwaarden. Exportrechten worden door ons gedekt onder FOB-, CFR- of CIF-voorwaarden; invoerrechten door de klant. Voor DDP worden alle rechten door ons gedekt.
- Online Betalingen: Exportrechten worden door ons gedekt; invoerrechten door de klant. Controleer de "Tarief" op onze website voor details.
Order volgen
- Bevestiging: Ontvang een e-mail na een succesvolle bestelling.
- Verzendingsmelding: Bevat ordernummer, koerier en trackingnummer. Volg uw bestelling via e-mail voor updates, wijzigingen en verzenddetails.
Belangrijke opmerkingen
Afleveradres
- Bevestig uw adres voordat u uw bestelling afrondt. Om het te wijzigen, stuur een e-mail info@sflaser.net binnen 48 uur na aankoop.
Schade en retouren
- Voor transportschade door overmacht, neem contact op met support@sflaser.net onmiddellijk na ontvangst.
- Om een bestelling te annuleren, neem contact met ons op in plaats van het pakket te weigeren om risico's op verlies of schade te vermijden.
Niet-ontvangst en Pakketbeschadiging
- Als het niet binnen 7 dagen na de leveringsdatum is ontvangen, e-mail support@sflaser.net. Wij zijn niet aansprakelijk voor vertragingen die niet binnen deze termijn zijn gemeld.
- Meld eventuele schade aan het pakket of product op de dag van ontvangst met foto's/video's aan support@sflaser.net voor hulp.
Technische ondersteuning na aankoop
- Voor technische ondersteuning, maak een gedetailleerde inventaris en foto's van uitgepakte items en neem contact op support@sflaser.net direct. We bieden ondersteuning via e-mail of online contact.
1. Overzicht
We streven naar uw tevredenheid bij elke bestelling. We begrijpen dat retourzendingen soms nodig kunnen zijn, daarom bieden wij een terugbetaling in USD aan, mits de goederen voldoen aan onze beleidsvereisten.
2. Hoe te retourneren
Voor levering
- E-mail: Stuur een verzoek naar info@sflaser.net om uw bestelling te annuleren en te laten terugbetalen.
- Opmerking: Vermijd het starten van een bankteruggave om kosten en vertragingen te voorkomen. Eventuele bankkosten worden afgetrokken van uw terugbetaling.
Na de bevalling
- E-mail: Neem contact op met info@sflaser.net voor retourhulp.
- Voorwaarden: Houd u aan onze retourvoorwaarden. Houd rekening met een servicekosten en transportkosten.
3. Retour-/Terugbetalingsvoorwaarden
Retourzendingen binnen 15 dagen na levering worden geaccepteerd onder de volgende voorwaarden, samen met het originele ontvangstbewijs en een restitutiekostenvergoeding:
- Niet verpakt, niet verzonden: 4,4% servicekosten voor machines, accessoires en verbruiksartikelen.
- Verpakt, Niet Verzonden: 10% voor machines; 20% voor accessoires en verbruiksartikelen.
- Verzonden, Ongeopend: 20% voor machines; 25% voor accessoires en verbruiksartikelen.
- Geopend, Ongebruikt: 30% voor machines; 50% voor accessoires en verbruiksartikelen.
- Geopend, Gebruikt: 50% voor machines; 80% voor accessoires en verbruiksartikelen.
Belangrijk: Servicekosten zijn van toepassing vanwege directe fondsenafschrijvingen door betalingsplatforms. Bankkosten, belastingen en verzendkosten worden afgetrokken van terugbetalingen. Geen omruilingen. Artikelen moeten in onberispelijke staat worden geretourneerd, waarbij machines/componenten niet meer dan 3 keer gebruikt mogen zijn. Losse verbruiksartikelen zijn niet retourneerbaar. Voor laser serviceproducten accepteert ons bedrijf geen terugbetalingen.
4. Terugbetalingsverwerkingstijd
- Inpakdetails: Voeg een paklijst, ordernummer en klantnaam toe aan uw retourpakket.
- Tracking: Als u de bestelling zelf retourneert, stuur dan het trackingnummer per e-mail naar support@sflaser.net.
- Tijdlijn: Terugbetalingen worden doorgaans binnen 10-15 werkdagen na inspectie van de retour verwerkt. Bevestigingsmails worden verzonden, gevolgd door bankverwerking.
5. Vrijwaring
- Goedkeuring: Alleen goedgekeurde retouren worden geaccepteerd.
- Rechten: Sky Fire Laser behoudt zich het recht voor om retourzendingen die niet aan het beleid voldoen te weigeren.
- Verzending: Retouren moeten worden gestuurd naar het adres dat in uw retourbevestiging is opgegeven. Geen retouren ter plaatse.
6. Vragen?
Voor vragen kunt u ons e-mailen op info@sflaser.net.
If you choose CIF shipping, you will need to pay customs duties yourself.
If you choose DDP shipping, we can help handle customs clearance for you.
Please contact us by email for further details.
Most of our packages are currently shipped from Wuhan, China.
For customers in the United States, certain products such as laser welding machines will be shipped directly from our U.S. warehouse. More products will be gradually added to the U.S. warehouse inventory.
The standard shipping cycle is normally 3–7 business days for order processing and dispatch when purchasing a single unit.
For bulk orders involving a larger quantity of items, the processing time may be extended accordingly. We will inform you of the estimated dispatch schedule once the order details are confirmed.
- Internationale verzending: Houd er rekening mee dat bij bestellingen die internationaal worden verzonden, eventuele douanekosten voor rekening van de klant zijn. Deze kosten zijn niet inbegrepen bij onze verzendkosten.
- Terugbetalingsverwerkingskosten: Voor bestellingen die nog niet zijn verpakt of verzonden, wordt een terugbetalingsverwerkingskosten in rekening gebracht. Deze kosten zijn het gevolg van de onmiddellijke aftrek van gelden door betalingsplatforms zoals PayPal, Visa, enz., en worden berekend als een percentage van de totale bestelkosten.
