Raytools BF03S 3kW Robotic Wobble Welding Head Control Kit
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Product overview
Overview
Raytools BF03S Wobble Welding Head + BSE200 Control System Bundle
This bundle combines the Raytools BF03S wobble laser welding head with the BSE200 control system for robot and multi-axis platform laser welding applications. The BSE200 brings laser, wobble-head, wire-feeding, shielding-gas, process-library, monitoring, and log functions into one control workflow, while the BF03S provides a compact, water-cooled optical head with adjustable wobble patterns, amplitude, and frequency.
Compared with conventional laser welding, the BF03S uses a controlled beam sweep to widen the weld seam. This can improve process stability, repeatability, and seam formation, and helps maintain weld quality when a workpiece joint has a certain gap. Adjustable wobble mode, amplitude, and frequency also make it easier to optimize parameters for different materials and joint shapes.
Best For
- Robot and multi-axis platform laser welding systems that require coordinated laser, wobble-head, wire-feeding, and shielding-gas control.
- Welding thin stainless steel, steel, galvanized sheet, copper sheet, and aluminum-alloy sheet.
- Applications in power batteries, automotive manufacturing, hardware, and electrical-appliance production.
- Integrators that need external process selection, offline process recall, status monitoring, and alarm or operation records.
Bundle Components
| Component | Documented Function |
|---|---|
| BF03S Wobble Laser Welding Head | 3,000 W maximum laser power, QBH interface, integrated CCD and industrial lens, built-in touch display, full-body water cooling, and enclosed dust-resistant optical construction. |
| BSE200 Control System | Control-box hardware with touchscreen HMI software for laser control, wobble-head control, wire-feeding control, shielding-gas control, process management, monitoring, and logs. |
| BF03S DB9 External-Control Cable | The BF03S manual identifies a DB9 external-control cable as supplied with the welding head. |
The manuals do not provide a complete carton-level packing list for the combined bundle. Confirm all cables, power supplies, touchscreen hardware, monitor, blue-light source, and other accessories before ordering.
Key Features
BF03S Welding Head
- Lightweight 3 kg design reduces robot load; integrated motor and drive simplify wiring.
- Eight wobble trajectories are available from the welding head's built-in display, with adjustable wobble size and frequency and support for offline automatic operation.
- Four independently configurable head programs (0-3) can be selected on the display or through external I/O.
- Integrated motor driver helps reduce interference associated with an external driver and long motor signal cable.
- Integrated CCD camera and industrial lens support real-time viewing when used with an external monitor and blue-light source.
- Fully enclosed, dust-resistant structure protects the optical section; full-body water cooling uses dedicated inlet and return connections.
BSE200 Control System
- Combines preset laser-waveform and offline-recall functions with wobble-head, wire-feeding, and shielding-gas control.
- External robot or platform I/O can select up to 32 process numbers through coded input signals.
- Basic and advanced process pages cover laser power, frequency, duty cycle, ramp-up and ramp-down, wobble parameters, wire-feeding timing, and material-thickness records.
- Advanced processes support editable multi-segment power curves with up to 10 variables.
- Wire-feeding output can work with a finished wire feeder or provide pulse and direction signals for a stepper or servo motor.
- Monitoring pages display laser, wire-feeding, gas-valve, process-selection, airflow, galvanometer, communication, and analog-output status; the log page records operations and alarms.
BF03S Specifications
| Parameter | BF03S |
|---|---|
| Maximum Laser Power | 3,000 W |
| Weight | 3 kg |
| Collimation Focal Length | 100 / 125 mm |
| Focusing Focal Length | 200 / 250 / 300 mm |
| Scanning Range | X: 0-5 mm; Y: 0-5 mm |
| Maximum Frequency | 500 Hz |
| Clear Aperture | 20 mm |
| Fiber Interface | QBH |
| Head Power Requirement | ±15 V DC, 3 A |
| Built-in Head Programs | 4 programs (0-3) |
| Built-in Display Wobble Trajectories | 8 |
For the BF03S built-in controller, wobble frequency depends on scan size: the manual states up to 500 Hz at 1.5 mm or below and up to 300 Hz above 1.5 mm.
BSE200 Control Capabilities
| Function | Documented Range or Interface |
|---|---|
| Main Control Power | 24 V DC, greater than 1 A |
| Galvanometer Power for XY2-100 Head | ±15 V DC, 3 A or greater |
| Head-Control Protocol | XY2-100 through DB25 |
| Touchscreen Connection | 24 V power with RS485 + RS232 communication |
| External Process Selection | Up to 32 process numbers (0-31) by coded robot/platform I/O |
| Laser Power in Basic Process | 0-3,000 W |
| Laser Frequency | 0-50,000 Hz |
| Laser Duty Cycle | 0-100% |
| BSE200 Wobble Patterns | 5: point, line, square, circle, and figure-eight |
| Wobble Frequency | 0-500 Hz in process settings |
| Wobble Amplitude | 0-10 mm in the BSE200 interface; actual output remains subject to the connected head's range |
| Rotation Angle | 0-360°; clockwise or counterclockwise |
| Wire-Feeding Speed | 0-100 mm/s |
| Power Curve | Up to 10 editable time/power segments |
| Laser Interface | 0-10 V power analog output and 0-24 V modulation output; a separate interface is required for IPG YLR-K lasers |
Integration Notes
- The BSE200 advanced settings include communication selection for the BF03S.
- The BSE200 is offered in rail-mount and standard control-box versions. The manual states that their functions are the same; mounting-hole positions and color differ.
- The BF03S requires circulating cooling water. For air-knife protection, connect dry, clean compressed air; for direct-blow protection, connect the applicable shielding gas.
- The BF03S camera and industrial lens are installed and centered at the factory. An external monitor and a customer-installed 12-24 V blue-light source are used for the documented viewing arrangement.
- The BF03S's eight built-in trajectories and the BSE200's five selectable wobble patterns refer to different control interfaces. Choose and commission the operating mode according to the final system architecture.
Before Ordering
Confirm the laser source model and interface, selected BF03S focal-length configuration, BSE200 enclosure version, robot or platform I/O, wire-feeding method, cooling-water circuit, shielding-gas arrangement, power supplies, monitor requirements, and all required cables. IPG YLR-K laser sources require a different BSE200 laser interface.
Safety & Maintenance
- The BF03S manual identifies the product as Class 4 laser equipment. Use wavelength-appropriate laser protection and prevent eyes or skin from entering the laser path.
- Disconnect power before installation or maintenance, never plug or unplug connectors while energized, and ensure that protective earth is reliably connected.
- Inspect both BF03S protective lenses before the first use each day and clean or replace contaminated or damaged lenses.
- Installation, troubleshooting, and maintenance must be performed by qualified personnel. Keep the system away from moisture, overheating, oil, corrosive gas, and severe weather.
FAQ
What does this BF03S + BSE200 bundle control?
The BF03S performs the optical beam wobble and provides the welding-head optics, cooling connections, camera, and local display. The BSE200 coordinates laser output, wobble-head operation, wire feeding, shielding gas, external process selection, monitoring, and logs.
How many wobble patterns are available?
The BF03S built-in display documents eight trajectories. The BSE200 process interface documents five patterns: point, line, square, circle, and figure-eight. The available selection therefore depends on which control interface is being used.
Can the BSE200 be integrated with a robot or multi-axis platform?
Yes. The system is designed for robot and multi-axis platform laser welding. External I/O can select up to 32 process numbers, and the controller provides laser, wire-feeding, gas, status, and alarm interfaces.
Does the bundle include the laser source, chiller, wire feeder, monitor, and blue-light source?
The supplied manuals do not define these items as part of a complete combined-bundle packing list. Confirm the final scope of supply before ordering.
Is the system compatible with every fiber laser source?
No universal compatibility is stated. The standard BSE200 laser interface applies to general laser sources other than IPG YLR-K; the manual instructs users of YLR-K sources to request a different laser interface.
Packing Weight: 6.61 lb
Shipping Information
Shipping Time and Costs
- Delivery Timeframe: 5-10 business days.
- Machines: Fees calculated at checkout or via email at info@sflaser.net.
- Accessories: Fees calculated at checkout or via email.
- Consumables: Shipped free of charge.
IMPORTANT NOTICE: Free shipping is exclusive to laser consumables. For discrepancies at checkout, contact us for actual shipping costs.
Tariff Policy
- Offline Payments: Tariffs based on trade terms. Export duties are covered by us under FOB, CFR, or CIF terms; import duties by the customer. For DDP, all duties are covered by us.
- Online Payments: Export duties are covered by us; import duties by the customer. Check "Tariff Rate" on our website for specifics.
Order Tracking
- Confirmation: Receive an email upon successful order placement.
- Shipping Notification: Includes order number, courier, and tracking number. Track your order via email for updates, modifications, and shipping details.
Important Notes
Delivery Address
- Confirm your address before finalizing your order. To change it, email info@sflaser.net within 48 hours of purchase.
Damage and Returns
- For transit damage due to force majeure, contact support@sflaser.net immediately upon receipt.
- To cancel an order, contact us rather than refusing the package to avoid risks of loss or damage.
Non-receipt and Package Damage
- If not received within 7 days past the delivery date, email support@sflaser.net. We are not liable for delays not reported within this timeframe.
- Report any package or product damage on the day of receipt with photos/videos to support@sflaser.net for assistance.
Technical Support After Purchase
- For technical support, take detailed inventory and photos of unpacked items and contact support@sflaser.net promptly. We provide support via email or online contact.
1. Overview
We strive for your satisfaction with every order. Understanding that returns may sometimes be necessary, we offer a refund in USD, provided the goods meet our policy requirements.
2. How to Return
Before Delivery
- Email: Send a request to info@sflaser.net to cancel and refund your order.
- Note: Avoid initiating a bank refund to prevent fees and delays. Any bank fees incurred will be deducted from your refund.
After Delivery
- Email: Contact info@sflaser.net for return assistance.
- Conditions: Adhere to our return conditions. Be prepared for a service fee and transportation costs.
3. Return/Refund Conditions
Returns within 15 days of delivery are accepted under the following conditions, along with the original receipt and a refund service fee:
- Not Packed, Not Shipped: 4.4% service fee for machines, accessories, and consumables.
- Packaged, Not Shipped: 10% for machines; 20% for accessories and consumables.
- Shipped, Unopened: 20% for machines; 25% for accessories and consumables.
- Opened, Unused: 30% for machines; 50% for accessories and consumables.
- Opened, Used: 50% for machines; 80% for accessories and consumables.
Important: Service fees apply due to instant fund deductions by payment platforms. Bank charges, taxes, and shipping expenses are deducted from refunds. No exchanges. Items must return in pristine condition, with machinery/components having no more than 3 uses. Stand-alone consumables are non-returnable. For laser service products, our company does not accept refunds.
4. Refund Processing Time
- Packing Details: Include a packing list, order number, and customer name in your return package.
- Tracking: If returning the order yourself, email the tracking number to support@sflaser.net.
- Timeline: Refunds typically processed in 10-15 business days post-return inspection. Confirmation emails will be sent, followed by bank processing.
5. Disclaimer
- Approval: Only approved returns are accepted.
- Rights: Sky Fire Laser reserves the right to refuse returns not meeting policy requirements.
- Shipping: Returns must be sent to the address provided in your return confirmation. No on-site returns.
6. Questions?
For any inquiries, email us at info@sflaser.net.
If you choose CIF shipping, you will need to pay customs duties yourself.
If you choose DDP shipping, we can help handle customs clearance for you.
Please contact us by email for further details.
Most of our packages are currently shipped from Wuhan, China.
For customers in the United States, certain products such as laser welding machines will be shipped directly from our U.S. warehouse. More products will be gradually added to the U.S. warehouse inventory.
The standard shipping cycle is normally 3–7 business days for order processing and dispatch when purchasing a single unit.
For bulk orders involving a larger quantity of items, the processing time may be extended accordingly. We will inform you of the estimated dispatch schedule once the order details are confirmed.
- International Shipping: Please be aware that for orders shipped internationally, any customs fees incurred will be the responsibility of the customer. These fees are not covered by our shipping charges.
- Refund Processing Fee: For orders that have not been packed or shipped, a refund processing fee will apply. This fee is due to the immediate deduction of funds by payment platforms such as PayPal, Visa, etc., and will be calculated as a percentage of the total order cost.
